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Custom Cable and Wire Harness Manufacturer

Conscious Power Solutions (CPS) specializes in the manufacture and assembly of custom cable and wire harness assemblies, electrical/mechanical sub-assemblies and box builds for original equipment manufacturers (OEMs).

With decades of industry experience, we offer the expertise and manufacturing process knowhow to deliver high-quality, tailored solutions.

CPS serves diverse customers, including medical device manufacturers, industrial OEMs, office power product manufacturers, military support companies, and more.

Image of 4 different cable connectors and the cables associated

Custom Cable Assembly

Image of a wire harness showing different color wires bundled together with zip ties and terminated.

Wire Harness

Simple LED assembly and Switch assembly

Electro-Mechanical Assembly

Office furniture power product

Box Builds

Showing a bundle of wires and cables removed from a broken conduit

Cable Repair
Refurbishment

Trust us to solve your cable and harness needs

Trust - verb - /trʌst/ - Believe in the reliability, truth, ability, or strength of.

At CPS, we are more than just a manufacturer; we're your trusted partner.

Our unwavering commitment to exceptional customer service begins with our ability to say "yes" and consistently deliver on our promises. We understand that every client is unique, which is why we take the time to get to know you, your market, and the driving force behind your business.

By forging a deep understanding of your needs, we tailor comprehensive manufacturing solutions that ensure your satisfaction, time and time again.

This commitment to exceptional customer service has earned us a reputation for being an innovative problem solver who always puts the customers' needs first. 

What we think great customer service looks like...

At CPS, we're constantly striving to eliminate points of frustration for our customers. We welcome your feedback and actively encourage you to share any areas where we can improve your experience.

Together, we can transform aggravation, grief, and confusion (AGC) into opportunities for improvement, ensuring that your experience with CPS is always exceptional.

Resolving Design Issues

A potential customer identified a latent quality problem where 1 out of every 5 of their complex harness assemblies were failing during installation.

The root cause was identified and a robust solution was suggested. Within 2 weeks all impacted products were repaired with no impact on the customers’ delivery schedule.

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Rapid Production Response

A new customer was 2 months behind on deliveries. Their current supplier’s delivery and quality performance was causing them to miss commitments. They asked if we could help them.

Within 2 months shipments were leaving our facility on a weekly basis and the customer’s backlog was eliminated.

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Reverse Engineer

A customer approached us with a legacy product that hadn’t been built in several years. Their internal documentation was incomplete and less than accurate.

Collaboratively, we updated prints and bills of materials (BOM), allowing the customer to focus on their future endeavors while entrusting the legacy product to us.

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Production Systems that Succeed

A customer's direct-to-business product line, though simple, comprised thousands of variants. Struggling to meet customer demand, they faced challenges including excess inventory, extended lead times, and dissatisfied customers.

We cut their fulfillment time down to under 10 minutes.

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Harness Repair

A harness critical for testing new machines faced intermittent electrical issues.

Within a day, all necessary repairs and improvements were implemented and shipped back to the customer.

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